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News Journal - 10/30/2006

N.J. power plant wants to increase output

By JEFF MONTGOMERY, The News Journal

Posted Monday, October 30, 2006 at 9:35 pm

The owners of the Hope Creek nuclear plant hope to squeeze more production – the equivalent of another small power plant – out of its reactor next year under a revised proposal now before the Nuclear Regulatory Commission.

Skip Sindoni, spokesman for PSEG Nuclear, said the company wants to add 120 megawatts to Hope Creek’s output by boosting heat levels and steam pressure in the plant, which is located in Salem, N.J., on the bank of the Delaware River.

The proposed 15 percent heat increase could raise Hope Creek’s regular power generation by about the equivalent of the output from NRG Energy’s Dover plant. Company officials are still developing design and cost details for the major overhaul needed to manage the hotter, higher-pressure system.

Regulatory commission officials have approved more than 100 requests for increases, termed “uprates,” around the nation, with another 27 expected during the next five years that would produce the equivalent of what two Indian River power plants would. Salem Units 1 and 2, which stand near Hope Creek, already have undergone the process.
PSEG Nuclear withdrew an earlier plan to uprate Hope Creek in February, after commission staffers raised questions about vibrations and the damage potential at the higher power.

Agency documents note concerns about increased vibration and equipment cracking.

“We have a number of concerns about things that could go wrong, and we would prefer to err on the side of safety at this point,” said Neil Cohen, who directs Unplug Salem, a group opposed to nuclear power.

Stephen Grot, a Middletown-area resident and president of a fuel cell manufacturer Ion Power, said he plans to follow the commission’s review closely.

“I would definitely be concerned about them narrowing the safety margin,” Grot said. “You keep increasing the temperature and raising the pressure, it’s going to blow itself to pieces.”

Grot said he was unsatisfied with PSEG Nuclear’s handling of vibration problems in a major cooling-water pump in 2004, when a steam leak shut down the plant. Commission officials eventually allowed the company to postpone major repairs to the system, but only after installation of additional monitoring equipment.

David Lochbaum, a nuclear engineer for the Union of Concerned Scientists, a nonprofit based in Washington, said plant operators and regulators don’t yet know enough about the consequences of higher temperatures and pressures in some boiling water reactor designs.

The same concerns helped prolong public debates over a power increase at a smaller, Exelon-operated plant in Vermont. Public opposition and protests kept that project under review for more than two years.

“The NRC is shirking its responsibility to protect the public by allowing clueless plant owners to crank up … to see what happens,” Lochbaum wrote in a briefing paper issued in 2004.

A document filed with the regulatory agency earlier this year showed that regulators had “significant” concerns about the stress and vibration studies used by PSEG to support its previous uprate proposal. Company officials committed to additional analysis of both issues.

Plans for Hope Creek involve the most elaborate type of uprate, requiring replacement of steam turbines, pumps, generators and other equipment. Critics of the changes argue that they also involve the greatest amount of new stresses, and point to damage that developed in the Dresden and Quad Cities plants in Illinois after an 18 percent uprate.

“NRC staff have determined these issues do not pose an immediate safety concern, given the plants’ current operating conditions,” commission officials said in a briefing paper on uprates. But the agency “continues to examine its regulatory options based on industry actions and the information available.”

Suzanne Leta, a spokeswoman for the nonprofit group Environment New Jersey, said that her organization also viewed power uprates as experimental.

“There’s a history that provides reasonable cause for concern,” Leta said. “Uprates in the past have clearly left public safety behind and were essentially experimental.”

Hope Creek and the twin Salem reactors rank as the nation’s second-largest nuclear generating complex, and also among those with the greatest potential for deaths and casualties in the event of a catastrophic accident, according to agency records.